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Case Study

Michelle's Walnut & Marble Tables

Palo Alto, CA2025
Michelle's Walnut & Marble Tables

The Brief

A dead tree, two marble slabs, and a birthday surprise

Our neighbor Michelle reached out about building twin tables to hold two marble slabs she already had — and they needed to match her existing walnut cabinet. The twist: these were a surprise birthday gift for her husband. We were all in.

Sourcing the Material

This was our first time working with walnut for a client. We sourced the lumber from a local yard that specializes in milling dead and dying old-growth trees — giving a fallen walnut a beautiful second life as heirloom furniture.

Raw walnut lumber sourced from a reclaimed old-growth tree

The Build

Milling & laminating

We started by milling the walnut down to 2-inch strips, then laminated everything together to create thicker boards with enough mass and rigidity for solid table components.

Walnut lumber milled down to 2-inch strips
Laminating walnut strips together with clamps for added thickness

Cutting to size

Once the laminated boards cured, we chopped everything down to precise dimensions and sanded each piece. Here's the full layout — every component for both tables alongside Michelle's marble slabs, laid out and accounted for.

All walnut pieces cut to size and laid out symmetrically with the two marble slabs
Sanded walnut table components on the workbench — ready for assembly

Frame assembly

We assembled the top frames within custom molds to hold the pieces perfectly square and secure while the joinery set.

Two assembled walnut top frames held secure in custom molds

Hidden joinery

Every joint uses pocket-hole fasteners for a clean, hardware-free exterior. We drilled all the pocket holes, then carefully laid out every component before assembly.

All table components with pocket holes drilled, laid out before assembly
Close-up of pocket hole joinery in walnut pieces

Coming together

With all the joinery prepped, we rough-assembled the table bases. The underside reveals the hidden pocket-hole system that keeps the exterior perfectly clean.

Rough-assembled walnut table base with remaining parts
Underside of assembled table base showing hidden pocket-hole joinery

Filling & finishing

We filled every pocket hole with walnut plugs, then routed and sanded each base until they were glass-smooth.

Two assembled walnut table bases before filling and sanding
Routing and sanding an assembled walnut table base with a Makita router
Both walnut table bases side by side — filled, sanded, and ready for stain

The stain

Finally, we stained the walnut to bring out the grain. The transformation is dramatic — raw walnut to rich, dark warmth.

Before and after staining — one table base in raw walnut, the other in rich dark stain

The Result

Two matching tables, stained to complement Michelle's existing walnut cabinet, with her marble slabs set perfectly into the frames. From reclaimed tree to finished furniture — ready for the birthday surprise.

Both stained walnut table bases gleaming in golden afternoon sunlight
Finished walnut and marble tables on stepping stones in a landscaped garden

A dead walnut tree, two marble slabs, and a birthday surprise — transformed into a pair of heirloom tables built to last a lifetime.

Cal posing with both finished walnut and marble tables at Michelle's home

Have a similar project?

We'd love to hear about it. Consultations are free within 30 minutes of Palo Alto.